Savory Smoked Sausage Orzo

One-Pan Smoked Sausage and Orzo: Your Quick & Flavorful Weeknight Dinner

Delicious one-pan smoked sausage and orzo pasta dish, garnished with fresh parsley.

4.29 out of 5 stars from 7 votes

By: Julia Pacheco

Savory smoked sausage and tender orzo come together in a single skillet, creating a comforting, hearty, and incredibly quick meal. This recipe is designed for maximum flavor with minimal effort, making it a perfect solution for busy weeknights when you crave something satisfying without spending hours in the kitchen.

Prep:
10 mins
Cook:
25 mins
Total:
35 mins
Servings:
4 servings
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Welcome to your new favorite weeknight meal! This Smoked Sausage and Orzo recipe is a game-changer for anyone looking for a delicious, hearty dinner that comes together in a flash. Imagine tender orzo pasta cooked perfectly in a flavorful chicken broth, mingled with savory smoked sausage and just the right amount of garlic and chili flakes, all finished with a generous sprinkle of Parmesan cheese. It’s a dish that promises comfort and satisfaction with every bite, requiring only one pan and minimal cleanup.

Whether you’re a seasoned home cook or just starting your culinary journey, this recipe is incredibly forgiving and easy to follow. It’s ideal for busy parents, students, or anyone who values flavor and efficiency. Forget complicated instructions and a mountain of dishes – this one-pan wonder delivers on taste, convenience, and coziness.

Why You’ll Absolutely Love This One-Pan Smoked Sausage and Orzo

There are countless reasons why this Smoked Sausage and Orzo dish will become a staple in your meal rotation. Here are just a few:

  • Lightning-Fast Preparation: From start to finish, you’re looking at just 35 minutes. Most of that time is hands-off simmering, allowing you to focus on other tasks or simply relax.
  • One-Pan Wonder: The beauty of this recipe lies in its simplicity. Everything cooks in a single Dutch oven or large pot, which means less washing up and more time to enjoy your meal.
  • Incredible Flavor Profile: The smoked sausage provides a deep, savory base, while garlic adds aromatic depth. A hint of chili flakes offers a gentle warmth that perfectly balances the richness of the Parmesan cheese, creating a harmonious blend of tastes.
  • Hearty and Satisfying: This dish is truly filling. The combination of protein-rich sausage and wholesome orzo pasta ensures a meal that will keep you satisfied without feeling overly heavy.
  • Budget-Friendly Ingredients: Made with common, affordable ingredients, this recipe won’t break the bank. It’s a smart choice for delicious family meals on a budget.
  • Highly Versatile: Easily customizable to suit your preferences or what you have on hand. Add your favorite vegetables, switch up the cheese, or experiment with different types of sausage.

Essential Ingredients and Smart Substitutions

Gathering your ingredients for this Smoked Sausage and Orzo is straightforward. Here’s a closer look at what you’ll need and some helpful tips for each:

Ingredients

  • 12 oz Italian style smoked chicken sausage
  • 1 tablespoon olive oil
  • 1 tablespoon minced garlic
  • 1 cup orzo
  • 2 cups chicken broth
  • ¼ teaspoon salt
  • ½ teaspoon chili flakes
  • ¼ teaspoon pepper
  • ¾ cup parmesan cheese

Ingredient Deep Dive & Tips:

  • Smoked Chicken Sausage: We recommend Italian-style smoked chicken sausage for its delightful blend of herbs and spices, which adds fantastic flavor without being too heavy. However, any fully cooked smoked sausage will work – try kielbasa, apple chicken sausage, or even a spicy variety if you like more heat. Always check if your sausage is pre-cooked; if not, you’ll need to cook it thoroughly before slicing and browning.
  • Olive Oil: Extra virgin olive oil is preferred for its flavor, but any neutral cooking oil like canola or vegetable oil can be used for browning the sausage.
  • Minced Garlic: Freshly minced garlic offers the best flavor, but jarred minced garlic is a convenient alternative that works perfectly in a pinch.
  • Orzo: This rice-shaped pasta is wonderful for absorbing flavors and creating a creamy texture. If you don’t have orzo, other small pasta shapes like ditalini or even broken spaghetti pieces can be used, though cooking times might vary slightly. For a gluten-free option, you could try using white rice, adjusting the liquid and cooking time accordingly (typically 1.5-2 cups broth per 1 cup rice, cooked for 15-20 minutes).
  • Chicken Broth: Low-sodium chicken broth gives you more control over the salt content. Vegetable broth is a great vegetarian alternative, or you can even use water with a bouillon cube for a quick broth solution. The quality of your broth significantly impacts the final flavor of the dish, so choose a good one!
  • Salt & Pepper: These foundational seasonings enhance all the other flavors. Adjust to your personal taste.
  • Chili Flakes: These provide a lovely subtle warmth. If you prefer a milder dish, you can reduce the amount or omit them entirely. For extra kick, feel free to add a bit more!
  • Parmesan Cheese: Freshly grated Parmesan cheese melts beautifully and offers the best taste and texture. Pre-grated Parmesan works too, but for that truly creamy finish, fresh is key. Other hard cheeses like Pecorino Romano can also be used.

Step-by-Step Instructions

Follow these simple steps to create your delicious One-Pan Smoked Sausage and Orzo. The entire process is designed to be quick and easy!

Instructions

  1. Prepare the Sausage: Begin by slicing the Italian-style smoked chicken sausage into uniform rounds, about ¼ to ½ inch thick. Even slices ensure consistent cooking and browning.

  2. Brown the Sausage: Heat the olive oil in a Dutch oven or a large, heavy-bottomed pot over medium heat. Once the oil is shimmering, add the sliced sausage. Cook for 2-3 minutes on each side, or until the sausage rounds achieve a beautiful golden-brown color. This step is crucial for developing deep, savory flavors and a slightly crispy texture. Remove the sausage and set aside, leaving any rendered fat and flavorful bits in the pot.

  3. Sauté Aromatics and Orzo: To the same pot (with the remaining oil and sausage bits), add the minced garlic, orzo, salt, pepper, and chili flakes. Stir everything together well, ensuring the orzo is coated in the oil. Cook for 1-2 minutes, stirring continuously, until the garlic becomes fragrant and the orzo begins to lightly toast. This brief toasting step adds a nutty depth of flavor to the pasta.

  4. Simmer and Cook: Pour in the chicken broth and return the browned sausage to the pot. Stir to combine all ingredients thoroughly. Bring the mixture to a gentle simmer. Once simmering, cover the pot and reduce the heat to low. Let it cook for 10-12 minutes, making sure to stir frequently (every 2-3 minutes) to prevent the orzo from sticking to the bottom of the pot. The orzo should absorb most of the liquid and become tender. If the liquid evaporates too quickly and the orzo is still firm, add a splash more broth or water.

  5. Finish with Cheese and Serve: Once the orzo is tender and most of the liquid has been absorbed, turn off the heat. Stir in the Parmesan cheese until it melts completely, creating a creamy and luscious sauce. Taste and adjust seasonings if necessary. Serve immediately, garnished with fresh parsley if desired, and prepare to enjoy a truly satisfying meal!

Cooking Tips for Perfect Orzo

  • Don’t Skip the Browning: Browning the sausage caramelizes its surface, enhancing its flavor and adding depth to the entire dish.
  • Stir Frequently: Orzo pasta is small and can easily stick to the bottom of the pot. Frequent stirring during the simmering process is essential to ensure even cooking and prevent sticking.
  • Adjust Liquid as Needed: Different brands of orzo or varying pot sizes can affect how quickly liquid evaporates. If your orzo is still too firm, but the liquid is gone, add a small amount of extra broth (¼ cup at a time) until it reaches your desired tenderness.
  • Freshly Grated Parmesan: While pre-grated cheese is convenient, freshly grated Parmesan melts more smoothly and contributes a superior flavor and creaminess to the final dish.
  • Spice Level: If you love heat, feel free to increase the chili flakes. If you prefer it mild, reduce or omit them.

Serving Suggestions

This One-Pan Smoked Sausage and Orzo is a complete meal on its own, but it pairs wonderfully with a few simple additions:

  • Fresh Green Salad: A light, crisp green salad with a vinaigrette dressing provides a refreshing contrast to the rich pasta.
  • Crusty Bread: Perfect for soaking up any leftover creamy sauce.
  • Steamed Vegetables: A side of steamed broccoli, green beans, or asparagus adds extra nutrients and color.
  • Garnish: A sprinkle of fresh chopped parsley or basil adds a bright, herbaceous note and a pop of color before serving.

Variations & Add-ins

This recipe is highly adaptable. Feel free to experiment with these ideas to make it your own:

  • Add Vegetables: Stir in some spinach or kale during the last few minutes of cooking until wilted. Sauté diced bell peppers, onions, or mushrooms with the sausage for added flavor and nutrients.
  • Different Proteins: Instead of smoked chicken sausage, try hot Italian pork sausage (brown and crumble before adding), cooked shrimp (add at the very end to just heat through), or shredded cooked chicken.
  • Creamier Texture: For an even richer dish, stir in a splash of heavy cream or a tablespoon of cream cheese along with the Parmesan.
  • Herb Boost: Add dried Italian seasoning, oregano, or thyme along with the salt and pepper for a different aromatic profile. Fresh herbs like rosemary or thyme can also be added during the simmering.
  • Tomato Flavor: A tablespoon of tomato paste sautéed with the garlic, or a quarter cup of diced tomatoes added with the broth, can introduce a subtle tangy sweetness.

Storage and Reheating

This Smoked Sausage and Orzo dish makes fantastic leftovers, perfect for meal prepping or quick lunches!

  • Storage: Allow the dish to cool completely before transferring it to an airtight container. Store in the refrigerator for up to 3-4 days.
  • Reheating: For best results, reheat individual portions in a skillet over medium-low heat, adding a splash of chicken broth or water to help loosen the pasta and restore its creamy texture. You can also reheat it in the microwave, stirring occasionally, until heated through. Be careful not to overheat, as this can make the orzo mushy.

Recipe Video

Nutrition Information

Below is an approximate nutritional breakdown per serving:

  • Calories: 425 kcal
  • Carbohydrates: 34 g
  • Protein: 26 g
  • Fat: 21 g
  • Saturated Fat: 6 g
  • Polyunsaturated Fat: 1 g
  • Monounsaturated Fat: 4 g
  • Cholesterol: 75 mg
  • Sodium: 1758 mg
  • Potassium: 137 mg
  • Fiber: 1 g
  • Sugar: 3 g
  • Vitamin A: 524 IU
  • Vitamin C: 2 mg
  • Calcium: 240 mg
  • Iron: 2 mg

Nutrition information is automatically calculated and should only be used as an approximation. Actual values may vary based on ingredients and preparation methods.

Frequently Asked Questions (FAQs)

Can I use uncooked sausage?
Yes, but you’ll need to adjust the cooking method. If using raw ground sausage, crumble and cook it thoroughly in the pot before adding other ingredients. If it’s raw links, you’ll need to brown them and ensure they are fully cooked to a safe internal temperature.
Can I use a different type of pasta instead of orzo?
Certainly! Small pasta shapes like ditalini, acini di pepe, or even broken spaghetti can be used. Just be aware that cooking times might vary slightly depending on the pasta type. Always check for tenderness before serving.
Is this recipe spicy?
The ½ teaspoon of chili flakes provides a mild warmth. If you prefer more spice, feel free to add more chili flakes. For a completely non-spicy version, you can omit them.
Can I make this recipe vegetarian?
Absolutely! Replace the chicken sausage with a plant-based sausage alternative (ensure it’s suitable for pan-frying) and use vegetable broth instead of chicken broth. The rest of the ingredients are vegetarian-friendly.
How long does this dish last in the refrigerator?
When stored in an airtight container in the refrigerator, leftovers will stay fresh for 3-4 days. It’s a great option for meal prep!

Tried this recipe? Let us know how it was!